The Rocker-Bogie system NASA uses on its Mars rovers has always fascinated me due to its specificity. While ineffective at high speeds, it's a simple mechanical solution to navigating rough, unknown terrain on planets with gravity different from Earth's. The design is optimized to keep six points of contact with the Martain surface to prevent the autonomous vehicle from getting stuck on a foreign planet.
The model suspension system project began in late 2017, when I built the first version for a high school science fair project. After several failed laser cut iterations, I cut the model out of cardboard and cemented it together in layers in my parents' basement. The rover design features a free rotating front rocker, and counter rotating differential gearbox to mimic the effect of a sway bar on NASA's rovers.
The rover project won first place at the school-wide fair and gained attention from event sponsors when I attended the regional competition. AIAA invited the rover and I to present at Goddard Spaceflight Center as part of their award, and I decided the basement bogie could use a makeover.
The second version of the rover model was made from waterjet aluminum with the same drivetrain design and modified payload. Being much sturdier than its cardboard counterpart, the rover can easily traverse obstacles up to twice the diameter of its wheels, as originally intended.
Cooler Master keyboard box
Servo City 90 degree gearmotors
Contact cement
Hot glue
Arduino Uno
Fusion360
Adafruit motor driver shield
Box cutters
Servo City press fit wheels
Bevel gears
.06 aluminum
Big Blue Saw
Press break
Solidworks
George C. Marshall High School physics department